harley clutch torque specs

Where might I find a service repair manual for a 2017 Harley Davidson Road King? 12 V, 28 Ah, 405 CCA sealed and maintenance-free. Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. )Ef,gT,M/3qD?%`kdO(9T5fgeY~V_]+S*,gUas-R'YYN%7O9 )"/X/BWIIZd9Sh'-`2L/!(0J"GNI. So, the torque specification of Harley will vary extensively. 0000003095 00000 n The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . I would also encourage other viewers not to answer this question either. Install lockplate (6) over nut (5) such that 15-20 foot pounds The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. 0000001472 00000 n 0. Color options. Instead, we suggest you look for the Harley Torque specs PDF for your specific model. 100 in lbs for the clutch diaphragm bolts. Refer to Table 18. Nightrider.com 0000032160 00000 n Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) Torque Spec for Clutch Cover Bolts? - Venture Rider Now, you need to bring your service manual and follow the instruction. Yet, they will need regular maintenance. General Information He said that before they redesigned the compensator. Modification, By nucseal in forum Harley Trike Conversions Replies: 3 Last . You can refer to the answers, The following summaries about ugg mini goat color will help you make more personal choices about more accurate and faster information. Step 1 (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. Price. in. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. 0000004384 00000 n Compensating Sprocket nut Therefore, tighten the jam nut . Profession Tuning on a Shade Tree Budget, Engine Performance To cylinder heads . Clutch Hub Nut | Big Dog Motorcycles Forum Pivot Shaft Nut Description Nut Size Tightening Torque Where Notes; Engine Sprocket Nut (Crankshaft) 1991-1997 Models: 1-1/8" Nut: 150-165ft-lbs : at Rotor Assy *HD Tech Tip 211 - September 16, 2005 Flywheel Sprocket Shaft Nut Torque Update The flywheel (engine) sprocket shaft nut torque for 2004 & later Sportsters and 2003 & later Buell XB models has been changed. stream There you will find explanations on Harley Clutch Adjustment Torque specs too. 0000001947 00000 n TC96 2007 Engines endobj Clutch hub nut (left handed threads) 60-80 foot pounds. 27 0 obj<> endobj xref 27 41 0000000016 00000 n Tuning a CV carb Which starts here in the milwaukee area on Wednesday. You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. -EFI modifications explained, Modification, If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. The book says: for the release cover 120 to 144 in.lbs. Torque specifications for nuts and bolts, MGA - MGA Guru 9-12 foot pounds Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. 115 in lbs for the primary screws. When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. While you are removing the cover, keep one hand on it to avoid any breakage or other damages that may arise. What is the torque on a 2007 harley streetglide clutch nut You can refer to the answers. Wheelbase. Brake Line Banjo Fittings Torque specs | Road Glide The Harley-Davidson Street 500 model is a Custom / cruiser bike manufactured by Harley-Davidson . torque specifications on countershaft sprocket | V-Twin Forum Not being able to utilize tools properly could lead to serious injury or death if nuts and bolts are not secured correctly with the proper tool size and torqued to specification. INSTRUCTIONS - Harley-Davidson In this version sold from year 2019 , the dry weight is 223.0 kg (491.6 pounds) and it is equipped with a V2, four-stroke motor. Id call your service department to double check your numbers. Install Sportster cams You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. Means it does not require any typical clutch adjustment. Now release the clutch plates that caused the dragging. 150-165 foot pounds (.1P <>>> two old goats arthritis formula reviews . % A 5/16-inch bolt should be tightened to 12 foot-pounds. Now, time to return the clutch cover to its original location so, put the cover back accordingly. 9 comments. Feel free to preview a sample to get an idea of what it looks like. 35-45 foot pounds Hello all.. me again.. well im putting my clutch and compensator back together. Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. Upper Engine mounting bracket: Cylinder Heads Drain your primary completely. Torque specs | Harley Davidson Forums With this drive-train, the Harley-Davidson Freewheeler . This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. Torque SpecsUnsure on Evo | Harley Davidson Forums Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. Ask us a Question. So, you are better to go through the user manual for each motorcycle and find the correct torque values. Pressure plate torque specs? | TTORA Forum 28-32 foot pounds We also found 79 foot-pounds of torque capacity for the 1340-cc. The torque has been increased from . 60-65 foot pounds Specification Tables, HD Twin Cam Engine Builds The above list has only described the torques for different parts where you will need the wrench. Replace M8 Harley Primary Chaincase Lubricant | Fix My Hog If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. Shop Nowhttps://www.jpcycles.com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm. Clutch and compensating nut torques | Harley Davidson Forums 191. 23-27 foot pounds Harley-Davidson Freewheeler Technical Specifications Also, as recommended by a guy who builds racing engines. Gearcase Cover screws Transmission Side Cover bolts They will ensure that full servicing free of cost. This is from the 17 Touring Service manual. https://dl.dropboxusercontent.com/u/50599313/2003 Harley Dyna Service Manual.pdf, (You must log in or sign up to reply here. Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. XL Thanks guys.. will be stopping bye the dealer today to get some other stuff. I did read where some guys had gone to a machine shop and had the end shaved off a little bit. TC95 100HP Street PRIMARY CHAIN ADJUSTMENT o0199xox - Harley-Davidson Front Brake Caliper mounting screws Been finding everything earlier than 2017 but not for the newer bikes beyond 2014. How to get Professional Tuning Results Comment * document.getElementById("comment").setAttribute( "id", "a1c44da81cb9bd26bf8bedb7d494554a" );document.getElementById("cb09a5d91a").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. (101.6 mm)Piston displacement - (approx.) Harley-Davidson CVO Road Glide Specs. 0000007875 00000 n 5. Left-hand thread..heh heh. Then scribe aline and go maxium of 50 degrees more. 30-45 foot pounds Tighten them up good and snug, you don't need a torque wrench. 1/4 " - 10 ft. lbs. Engine Displacement Gear Ratios Rear Shock Absorber Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. Keep in mind this is the one for the 2007 modeles . Apoliggize if this a beaten subject. What is the torque spec for the clutch spring plate screws - Fixya Table of Contents Harley-Davidson Deluxe Specs. 46-50 A maximum output. Slipper clutch install | Harley Davidson V-Rod Forum How did I know you werent using a service manual? The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. Oil Pump manifold screws 0000028181 00000 n Don't have a 2001 Dyna manual but here's a 2003. Harley Inner & Outer Primary Housing, Clutch, Compensator - YouTube Evolution 80 amount of slack into the clutch cable to have a complete slack edge on the clutch handle. 2005 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: FLHRS/FLHRSI Road King Custom (2005) FLHTCUI Ultra Classic Electra Glide (2005), FLHTC/FLHTCI Electra Glide Classic (2005), FLHT/FLHTI Electra Glide Standard (2005), FLHTCUI Ultra Classic Electra Glide (2005), FLTRI Road Glide (2005), FLHRCI Road King Classic (2005), FLHR/FLHRI Road King (2005), 2005 H-D Touring Electrical Diagnostic Manual (800+ pages), 2005 FLT Police Models Service Manual Supplement and 2005 FLHTCSE 2 Model Service Manual Supplement. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. Transmission side cover bolt torque | Harley Davidson Forums Torque ft. lbs. Yes, it uses a ramping system to apply more pressure to the clutch disc. How to Replace a Clutch in a Big Twin Harley Davidson Hence, we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle models. Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. 0000015868 00000 n MANUFACTURING TOLERANCES. I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . Torque Specs | Harley Davidson Forums 2.) Khrome Werks AR100 test Modifying the CV carb Pistons and Cylinders 0000019537 00000 n IH: General Technical Information - Sportsterpedia Engine sprocket nut torques to 150-165 foot pounds. [PDF] INSTRUCTIONS - Harley-Davidson Lastly, adjust the clutch cable to 1/16 to 1/8 inches off the bracket. 25-40 foot pounds, Fastener Size - 0000008092 00000 n Chrysler 300 and Dodge Charger 2006-2008 Torque Specifications Repair Guide. Front Fender mounting bracket bolts These are for 1999-2002FLH/FLT book. Discrepency in shop manual- in beginning of transmission chapter that lists all torque values, it shows 7-9 ft. lbs. 0000013394 00000 n Because hydraulic clutches are innovatively designed with self-adjusting mechanism. My question is when there is a range , for instance transmission drain plug , 14-21 ft. Lbs , is it best to stay in the middle of that range or stay up towards the top of the range . 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. DIESEL-FUMES. Loosen slider cap nuts and axle nut. Sportster Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. Laced Wheel 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. Good questions! Torque means the amount of rotation each screw and nuts require to tighten on its spot. For doing that, you need to secure the adjuster by using a wrench. If they find gas presence, your deal will clean the clutch system and will reassemble the clutch master cylinder again. The consent submitted will only be used for data processing originating from this website. Rear Brake Disc screws Tappet Screen Plug We have briefly discussed Harley Davidson torque specifications for only a few components and models. Or did you lose the key to your Harley Davidson? But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. They say using a specified tire with, Read More Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles?Continue, Harley-Davidson has a long and storied history. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. Now you have to follow the instructions given in your service manual to maintain correct tightness. Posted on Sep 24, 2009 It depends on the motorcycle model and manufacturing years. Harley Davidson Softails require one quart of primary fluid. But I didn't car for that. 70 foot pounds 9+ harley davidson torque specifications most standard Get the proper tools and know how to use them. How To Adjust Harley Clutch? [Each Step Explained] - Moto Picks Manufacturers change sizes quite frequently. 0000003988 00000 n HARLEY CLUTCH INSTALL - YouTube TC96 2007 Stage 1/2 Yet, it covers a massive space. TC 100HP Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. Rammer Performance Air Cleaners What I stated is a direct addendum from Big Dog. Plus, its motorcycles are just as iconic as the company itself. Could someone tell me which is correct? endobj 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. The 2023 BMW F 900 R is a roadster motorcycle designed for riders who seek sporty performance and a dynamic riding experience. This is a perfect example on a critical drive component as to why you should not be asking about torque specifications. Open the derby cover so you can see the primary oil level. You might wonder about their paint codes if youre lucky enough, Read More An In-Depth Discussion on Harley Davidson Paint CodesContinue, Your email address will not be published. The manufacturer has declared that some of the 2016 model Harley Davidson bikes are not fully disengaging. So, you can install and maintain the hardware of your motorbike perfectly. After that, remove the jam nut with a wrench or screwdriver, which kept your clutch adjuster in place securely. EVO 74 HP Stage 2 x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# Step 1 - Drain your primary. The clutch sends power from the engine to the transmission, and the amount transferred depends on the clutch's size, the springs, and the pressure plate. 90-120 inch pounds Spark Plug Does that sound right? Torque specs - Trike Talk Tools and Torque Specifications - Ride It Wrench It In the 2.1 Fastener Torque Values table it shows 17 to 23 ftlbs and in the text it shows 13 to 15 ftlbs. Assembly Torque Values, Crank Pin nut Harley Davidson Touring Models Specifications lbs. Testing the Innovate Motorsport LM-1 portable air fuel meter The other question I have issues over is what size of socket or wrench to use. Now rub the backside of the lever where it is hitting the handle grip. In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. 0000004810 00000 n Specifications. The mainshaft nut that holds the front final drive chain sprocket on torques to 35-65 foot pounds.

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